June 29, 2021

Predictive maintenance for wind turbines

Failure of components within wind turbines is a costly exercise, but thanks to Artificial Intelligence (AI), breakdowns are becoming a thing of the past. Together, data scientists at Proxima Solutions and CSEM have developed a series of AI algorithms that offer early detection of anomalies in wind turbine behaviors, allowing quick corrective maintenance measures to be taken to prevent machinery breakdowns. The algorithms were tested at BKW wind farms across Europe with great success and are integrated in commercial solutions.

Wind mill
Wind mill

The system was proven effective through a series of pilot tests undertaken at BKW's wind farms in France, Germany, Italy, and Switzerland. “In 2020, the algorithms enabled us to identify potential anomalies across our wind turbine fleet. With the help of our responsive field technicians, we were able to prevent machinery failures and turbine shutdowns, which might have caused significant financial losses,” says Arthur Chevalier, Technical and Commercial Manager at BKW Wind Service GmbH.

Wind mill engineer

The innovative solution consists of two components: first, an AI algorithm creates a digital twin of the wind turbine, which continuously provides its expected signal values under the actual operating conditions.

Secondly, another algorithm compares these values with the real-time signal readings from the wind turbine in the field and flags any suspicious discrepancies. It also suggests possible diagnostics to link those discrepancies to the most probable underlying problems.

Wind mill engineers

The solution is available on the market for wind farm operators.

“We have integrated the predictive algorithms in Wind-Log, our digital platform for the asset management of wind farms. Our customers benefit from the predictive recommendations to increase availability and energy production of their assets”

says Giuseppe Madia, Managing Director of Proxima Solution GmbH.